Integrated Safety Wafer Ball Copper Brass Valve Making Machine for HVAC and Water Systems

• Customization: Available
• After-sales Service: Overseas Service Provide
• Warranty: 1 Year
• Model NO.: Brass Valve Making Machine
• Type: High-Speed Punching Machine
• Punch Shape: Open Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Screw Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Pneumatic
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Brand Name: Bescomt
• Dimension(L*W*H): 2200*1400*3800
• Weight (T): 16
• Slide Stroke (mm): 250
• Motor Power (Kw): 15
• Voltage: 380V
• CNC or Not: CNC
• Hole Size: Customized
• Advantage: High Efficiceny
• Usage: Pressing Metal Products
• Packing: Wooden Box Packaging
• Keyword: Copper Rod Machine Manufacturer
• Video Outgoing-Inspection: Provided
• Key Selling Points: High-Accuracy
• Machinery Test Report: Provided
• Transport Package: Packed in Wooden Cases
• Specification: 609X244X259CM
• Trademark: BESCOMT
• Origin: Shandong
• HS Code: 8428399000
• Production Capacity: 100+
• Package Size: 2200.00cm * 1400.00cm * 3800.00cm
• Package Gross Weight: 10000.000kg

Product Description

Fully Automatic Copper Valve Production

From copper rod to finished valve body,one-stop efficient solution——Accuracy ±0.01mm,daily output 5000+

Product Description

How to Produce Copper Valves

Automated Brass Processing Production Line – High Efficiency, Precision, and Intelligence

Copper Bar Cutting Machine
– High-precision cutting with dimensional accuracy ≤ ±0.1mm
– Zero raw material waste through optimized cutting algorithms
Copper Rod Elevator System
– Automated material transfer for seamless line integration
– Minimizes manual labor, improving safety and production continuity
Intelligent Heating Furnace
– Advanced temperature control ensures uniform heating
– Enhances copper plasticity while reducing energy consumption by up to 20%
Robotic Handling Arms
– 24/7 automated pick-and-place operations
– Improves handling efficiency by over 30%, ensuring consistent cycle times
High-Tonnage Stamping Press (25–400T Optional)
– Precision forming of complex brass components in a single cycle
– Reliable, heavy-duty press ensures stable, high-output production
Automatic Edge Trimming Machine
– Fast deburring within seconds
– Integrated scrap recycling system reduces material handling and waste
Shot Blasting Machine
– Deep cleaning and surface polishing in one step
– Eco-friendly dust control with enclosed operation for a cleaner environment
Multi-Station CNC Lathe
– Integrated drilling, tapping, and turning functions
– High-precision machining with tolerances up to ±0.01mm

What Types Of Copper Valves Can We Produce

Our machinery is capable of manufacturing a wide range of high-quality brass valves, including but not limited to ball valves, gate valves, globe valves, check valves, pressure-reducing valves, angle valves, butterfly valves, safety valves, thermostatic valves, and other custom valve types to meet diverse application requirements.

Main Machine

Copper Bar Cutting Machine

Servo precise positioning, cutting error ≤ 0.1mm, eliminating material waste;
One click intelligent sizing, brass rod can switch between different lengths in seconds, increasing production capacity by 40%;
Fully automatic feeding and sorting, 24-hour continuous operation, perfect material preparation for stamping/forging!

Heating Furnace&Copper Bar Stock Elevator

Accurate temperature control (± 5 ° C), uniformly heated to 600-800 ° C, activates the optimal ductility of copper material;
Gradient heating technology+infrared radiation, fast heating, less oxidation, and a 30% reduction in material strength loss;
Energy saving and heat-insulating design, reducing power consumption by 20%, supporting continuous feeding, and ensuring 24-hour stable operation with zero faults;
Copper Bar Stock Elevator has the function of automatic feeding to the electric furnace, reduce labor, safe and efficient.

Mechanical Arms

Five axis linkage operation, 360 ° no dead angle transfer, suitable for complex processes;

High precision servo drive, repeated positioning error ≤ 0.05mm, stable grasping, zero damage; Intelligent vision+force control feedback, automatic obstacle avoidance and collision avoidance, seamless connection between stamping/processing processes;

Quick changeover, easy maintenance, 24-hour high-intensity operation, and a labor substitution rate of over 90%!

Stamping Machine

High tonnage pressure (25-400 tons optional), one click stamping of complex valve bodies, accuracy ± 0.05mm;

Mold quick change system, quickly switch production models, adapt to multiple specifications of copper valves, and flexibly respond to order requirements;

Stamping buffer+wear-resistant structure, stable impact force, 50% extended lifespan, and 30% direct reduction in maintenance costs!

Mold

Our moulds are made of high-quality steel and have a long using life.We have consummate quality system, smooth wall container,multi-cavity container, various rims and multi-compartment.Carry out vacuum heat treatment,The mould adopts aeroelasticity resillience device,stable quality, high precision and reasonable design.Our moulds can realize the process of cutting,forming, plugging and rolling of aluminum foil wares in one step.
Material selection:D2, SKH-9, SKD11, A3,SKD61
Surface treatment: kinds of plating (Zinc, Nikel, Chrome, Tin, Ag); Painting, Powder, Anodizing, E-coating, Silkscreen, Heat treatment, Black oxid;

                     Copper Rod Feeder                      &Copper Valve Trimming

Shot Blasting Machine

Multi-Station CNC Lathe

The main function of the copper rod feeder is to automatically and continuously send the copper rod to the processing equipment to improve the processing efficiency and automation ‌.

The main function of copper valve trimming machine is to accurately trim copper valve ‌. In the valve manufacturing process, trimming treatment is essential to improve the accuracy and quality of the product.

High speed steel shot spraying, 30 seconds to remove oxide layer, precise and controllable surface roughness;
Multi layer dust removal and filtration, environmental protection meets international standards, and the workshop is pollution-free; Wear resistant material+automatic shot filling system, 24-hour continuous shot blasting without chain dropping!

One machine with multiple functions, synchronously completing drilling/tapping/turning, increasing machining efficiency by 200%;
Intelligent CNC system+automatic tool change, ± 0.03mm ultra precision machining, one-time molding of complex copper valve components;  
Supports free expansion of 6-12 workstations, quick changeover, and zero pressure switching!

Specification

Stamping machine-BLA series
Model	Unit	BLA-25	BLA-45	BLA-60	BLA-80	BLA-125	BLA-160	BLA-200	BLA-250
Nominal Pressure	kn	250	450	600	800	1250	1600	2000	2500
Nominal Pressure Stroke	mm	3	4	4	5	5	6	6	7
Slide Stroke	mm	80	120	140	160	180	200	180	250
Stroke Frequency	/min	100	80	70	60	50	45	35	40
Max Die Height	mm	250	270	300	320	350	400	390	500
Die height adjustment	mm	50	60	70	80	90	100	110	120
Throat hole Distance	mm	210	225	270	310	350	390	390	450
Distance Between uprights	mm	450	500	560	620	660	720	870	980
Bloster Thickness	mm	80	110	130	140	155	160	160	190
Blanking hole size	mm	150	150	150	150	160	180	300	200
Motor Power	kw	2.2	5.5	5.5	7.5	11	15	18.5	22
Worktable Distance	mm	780	800	900	900	900	900	900	1000
Weight	kg	2700	3800	5300	6600	10500	12800	18000	23900

Production Process

Company Profile

Packaging & Shipping

After Sales Service

Besco bases on High quality machine, Supreme service!

1. Expert sales team: Ensure fast&right reply!
2. Experienced technicalteam: Ensure expert&targeted offer!
3.Perfect after-sales team: Ensure smooth&fast usage!
4.Our machine has 2 year warranty,except,spare parts,lifelong maintain.
5.we have professional documents department,provide all the documents for clearance custom,PL.BL,CO,Form E,Form A and otherspecial documents.
6.we have professional after sale service department,when you got the machine,have some questions for
operation,our college and engineer will teach you how to use on line
7.Now we have more than 30 agents in South-east,Europe,Mid-east,South America and also Africa. We are looking for more agents in different countries
8.After place an order,we will make a group with you,our engineer,after sale service department and shipping department,our whole
team will support for you.

FAQ

1.Terms

Delivery time:45 days after order 
Packaging:Standard foreign trade wooden box export packaging Payment methods: Western Union or PayPal or TT:30% deposit in advance,70% balance before shipment against the copy of B/L.
Warranty pertod:2 years
Technical service : available(online + offline)
Operation & maintenance manual(English Version)available
2.Can you supply the relevant documentation?
Yes, we can provide most documentation including Certificates of Analysis/Conformance; Insurance; Origin, and other export documents where required.
3.What kinds of payment methods do you accept?
You can make the payment to our bank account, Western Union or PayPal:30% deposit in advance, 70% balance against the copy of B/L.
4.Do you guarantee safe and secure delivery of products?
Yes, we always use high quality export packaging. We also use specialized hazard packing for dangerous goods and validated cold
storage shippers for temperature sensitive items. Specialist packaging and non-standard packing requirements may incur an additional charge.
5.Warranty Policy
The guarantee covers the main parts of the machine, excluding wearing parts. PARTS DELIVERY Within 5 days by DHL/ Fexed .During the warranty periodfree maintenance and replacement parts available if any quality problem under regular operation.(except for improper operation or man-made damage) .