Integrated Brass Valve Making Equipment for Complete Valve Processing

• Customization: Available
• After-sales Service: Overseas Service Provide
• Warranty: 1 Year
• Model NO.: BLA
• Type: High-Speed Punching Machine
• Punch Shape: Open Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Screw Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Pneumatic
• Precision: High Precision
• Certification: CE
• Condition: New
• Brand Name: Bescomt
• Dimension(L*W*H): 2200*1400*3800
• Weight (T): 16
• Slide Stroke (mm): 250
• Motor Power (Kw): 15
• Voltage: 380V
• CNC or Not: CNC
• Hole Size: Customized
• Advantage: High Efficiceny
• Usage: Pressing Metal Products
• Packing: Wooden Box Packaging
• Keyword: Copper Rod Machine Manufacturer
• Video Outgoing-Inspection: Provided
• Key Selling Points: High-Accuracy
• Machinery Test Report: Provided
• Transport Package: Packed in Wooden Cases
• Specification: 609X244X259 CM
• Trademark: BESCOMT
• Origin: Shandong
• HS Code: 8428399000
• Production Capacity: 100+
• Package Size: 609.00cm * 244.00cm * 259.00cm
• Package Gross Weight: 10000.000kg

Product Description

Fully Automatic Copper Valve Production

From copper rod to finished valve body,one-stop efficient solution——Accuracy ±0.01mm,daily output 5000+

Product Description

How to Produce Copper Valves

Automated Brass Processing Production Line – High Efficiency, Precision, and Intelligence

Brass Bar Cutting Machine
– High-precision cutting with dimensional accuracy ≤ ±0.1mm
– Zero raw material waste through optimized cutting algorithms
Brass Rod Elevator System
– Automated material transfer for seamless line integration
– Minimizes manual labor, improving safety and production continuity
Intelligent Heating Furnace
– Advanced temperature control ensures uniform heating
– Enhances copper plasticity while reducing energy consumption by up to 20%
Robotic Handling Arms
– 24/7 automated pick-and-place operations
– Improves handling efficiency by over 30%, ensuring consistent cycle times
High-Tonnage Stamping Press (25–400T Optional)
– Precision forming of complex brass components in a single cycle
– Reliable, heavy-duty press ensures stable, high-output production
Automatic Edge Trimming Machine
– Fast deburring within seconds
– Integrated scrap recycling system reduces material handling and waste
Shot Blasting Machine
– Deep cleaning and surface polishing in one step
– Eco-friendly dust control with enclosed operation for a cleaner environment
Multi-Station CNC Lathe
– Integrated drilling, tapping, and turning functions
– High-precision machining with tolerances up to ±0.01mm

What Types Of Copper Valves Can We Produce

Our machinery is capable of manufacturing a wide range of high-quality brass valves, including but not limited to ball valves, gate valves, globe valves, check valves, pressure-reducing valves, angle valves, butterfly valves, safety valves, thermostatic valves, and other custom valve types to meet diverse application requirements.

Main Machine

1.Brass bar cutting machine

2.Brass rod elevator

Servo precise positioning, cutting error ≤ 0.1mm, eliminating material waste;

One click intelligent sizing, brass rod can switch between different lengths in seconds, increasing production capacity by 40%;

Fully automatic feeding and sorting, 24-hour continuous operation, perfect material preparation for stamping/forging!

Fully automatic vertical conveying, seamless connection between cutting and heating processes, saving labor and zero delay; 

Adaptive fixture design, compatible with 10-100mm bar materials, with stable grip and anti slip; 

Variable frequency speed regulation+anti jamming system, 24-hour high-intensity operation, reducing failure rate by 60%!

3.Heating furnace

4.Mechanical arms

5.Stamping machine

Accurate temperature control (± 5 ° C), uniformly heated to 600-800 ° C, activates the optimal ductility of copper material;

Gradient heating technology+infrared radiation, fast heating, less oxidation, and a 30% reduction in material strength loss;

Energy saving and heat-insulating design, reducing power consumption by 20%, supporting continuous feeding, and ensuring 24-hour stable operation with zero faults!

Five axis linkage operation, 360 ° no dead angle transfer, suitable for complex processes;

High precision servo drive, repeated positioning error ≤ 0.05mm, stable grasping, zero damage; Intelligent vision+force control feedback, automatic obstacle avoidance and collision avoidance, seamless connection between stamping/processing processes;

Quick changeover, easy maintenance, 24-hour high-intensity operation, and a labor substitution rate of over 90%!

High tonnage pressure (25-400 tons optional), one click stamping of complex valve bodies, accuracy ± 0.05mm;

Mold quick change system, quickly switch production models, adapt to multiple specifications of copper valves, and flexibly respond to order requirements;

Stamping buffer+wear-resistant structure, stable impact force, 50% extended lifespan, and 30% direct reduction in maintenance costs!

6.Edge cutting machine

7.Shot blasting machine

8.Multi station lathe

Using precision cutting dies to cut burrs in seconds, eliminating the need for manual polishing 

Intelligent visual
positioning, automatic correction, and elimination of errors and omissions in cutting; 
Synchronized recycling of waste and
self-cleaning system, reducing maintenance costs by 40%, efficient operation 24 hours a day!

High speed steel shot spraying, 30 seconds to remove oxide layer, precise and controllable surface roughness;

Multi layer dust removal and filtration, environmental protection meets international standards, and the workshop is pollution-free; Wear resistant material+automatic shot filling system, 24-hour continuous shot blasting without chain dropping!

One machine with multiple functions, synchronously completing drilling/tapping/turning, increasing machining efficiency by 200%;

Intelligent CNC system+automatic tool change, ± 0.03mm ultra precision machining, one-time molding of complex copper valve components; Supports free expansion of 6-12 workstations, quick changeover, and zero pressure switching!

Stamping machine-BLA series
Model	Unit	BLA-25	BLA-45	BLA-60	BLA-80	BLA-125	BLA-160	BLA-200	BLA-250
Nominal Pressure	kn	250	450	600	800	1250	1600	2000	2500
Nominal Pressure Stroke	mm	3	4	4	5	5	6	6	7
Slide Stroke	mm	80	120	140	160	180	200	180	250
Stroke Frequency	/min	100	80	70	60	50	45	35	40
Max Die Height	mm	250	270	300	320	350	400	390	500
Die height adjustment	mm	50	60	70	80	90	100	110	120
Throat hole Distance	mm	210	225	270	310	350	390	390	450
Distance Between uprights	mm	450	500	560	620	660	720	870	980
Bloster Thickness	mm	80	110	130	140	155	160	160	190
Blanking hole size	mm	150	150	150	150	160	180	300	200
Motor Power	kw	2.2	5.5	5.5	7.5	11	15	18.5	22
Worktable Distance	mm	780	800	900	900	900	900	900	1000
Weight	kg	2700	3800	5300	6600	10500	12800	18000	23900

Production Process

Company Profile

Customer visits

Packaging & Shipping

After Sales Service

Besco bases on High quality machine, Supreme service!

1. Expert sales team: Ensure fast&right reply!
2. Experienced technicalteam: Ensure expert&targeted offer!
3.Perfect after-sales team: Ensure smooth&fast usage!
4.Our machine has 2 year warranty,except,spare parts,lifelong maintain.
5.we have professional documents department,provide all the documents for clearance custom,PL.BL,CO,Form E,Form A and otherspecial documents.
6.we have professional after sale service department,when you got the machine,have some questions for
operation,our college and engineer will teach you how to use on line
7.Now we have more than 30 agents in South-east,Europe,Mid-east,South America and also Africa. We are looking for more agents in different countries
8.After place an order,we will make a group with you,our engineer,after sale service department and shipping department,our whole
team will support for you.

FAQ

Q: Can you supply the relevant documentation?    

A:Yes, we can provide most documentation including Certificates of Analysis /Conformance;     Insurance;     Origin, and other export documents where required. 

Q: What kinds of payment methods do you accept? 
A:You can make the payment to our bank account, Western Union or PayPal:30% deposit in advance, 70% balance before delivery  .                                           Q:Guaranty covers? 
A:Main parts of the machine , wearing parts not included .PARTS DELIVERY.    Within 5 days by DHL / Fexed . 

Q:About our after-sale service:
A:Customer service 24 hours online, you can send technicians to your country to repair the machine.      
Buyer shall bear all costs including visa, round trip airfare and suitable accommodation and buyer shall pay usd 100 / day salary. 

Q:How to replace machine parts?
A:Parts adopt international brands, good quality, no need to replace within 3-5 years, convenient to buy suitable parts locally .

Q:Installation&Commissioning:
A:Usually solved by video conference, if necessary, can be dispatched to the door installation debugging and maintenance of technical personnel.