Brake Pads Backing Plates CNC Production Line with Robot Manipulator

Product Description

Main Features

Product Description

BESCO Automatic Production Line For Brake Pads Backing Plate

Features:
The production line has the function of high-efficiency punching and saving of material utilization. Rolling, leveling, left and right shifting, punching lower circle and other different specifications of materials to achieve sway and fall, it is a metal coil It is an indispensable high-efficiency processing line for the blanking method of material processing wafers. Production line structure composition: Hydraulic feeding trolley, single-head cantilever hydraulic uncoiler (optional double-head hydraulic uncoiler), hydraulic Cantilever support, hydraulic telescopic feeder plate, precision sheet leveler, transition bridge in the pit, bottom of the pit Anti-scratch bracket, material pit guardrail, side guide width adjustment device, servo left and right shift leveling feeder, complete Product conveyor belt, automatic wafer stacking device (optional)

 

Machine Details

1. Punching machine

Besco BLA series power press is high precision punching machine , this model has better precision and efficiency than traditional JF series punching machine. vertical crankshaft,compact structure,crankshaf after forging high-frequency quenching grinding,smooth finish,flexible rotation;Rectangular six-side extension of the guide,high precision guide,the upper table and the slider with a screw connection. 

BLA Specification( * Other size details consult the salesman)
Specification	unit	BLA-25	BLA-45	BLA-60	BLA-80	BLA-110
Capacity	Ton	25	45	60	80	110
Rate tonnage point	mm	3.2	3.2	4	4	6
Speed changing	s.p.m	60-140	40-100	35-90	35-80	30-60
Stable speed	s.p.m	-	75	65	65	50
Stroke	mm	70	80	120	150	180
Die height	mm	195	250	310	340	360
Slide adjustment	mm	50	60	75	80	80
Slide area	mm	470*230*50	560*340*60	700*410*70	770*420*70	910*470*80
Bolster area	mm	680*300*70	850*440*80	900*500*80	1000*550*90	1150*600*110
Shan hole	mm	Φ38.1	Φ38.1	Φ50	Φ50	Φ50
Main motor	kw.p	3.7*4	5.5*4	5.5*4	7.5*4	11*4
Slide adjust device	HP	manual operation
Air pressure	kg/cm²	6	6	6	6	6
Presses precision	GB/JIS 1 class
Presses dimension	mm	1280*850*2200	1600*950*2500	1600*1000*2800	1800*1180*2800	1900*1300*3200
Presses weight	Ton	2.1	3.8	5.6	6.5	9.6
Die cushion capacity	Ton	-	2.3	3.6	3.6	6.3
Stroke	mm	-	50	70	70	80
Die cushion effective area	mm²	-	300*230	350*300	450*310	500*350

  Front                                                                          Side                                                                          Behind

Detailed Photos

High Precision
Function:
1.The precision of mold adjustment is up to 0.02mm, safe, convenient and reliable, and can produce electronic components.
2.Can protect the mold, increase the service life of the mold

Unique Heat Treatment Of Fuselage
Function:
1. After the production of accessories and heat treatment of the fuselage, the hardness of the fuselage is increased, and the metal is ductile.
2. Increase the service life, 10 years warranty, eliminate the inner stress of the machine.
3.Crankshaft longitudinal structure, compact structure,beautiful appearance.

 

Frequency Converter 
Function:
1.Adjust the production speed and can produce a wide range of products.
2.Save 30% of electricity and save electricity charges.


(Brand:DELATA)

Dry Pneumatic Clutch
Function:
1.Stop the punch at any position at any time ,increases the safety and operability of the punch
2.Easy to adjust mold position

(Brand:OMPI)

Hydraulic Overload Protection
Function:
1.The pressure value can be adjusted by itself
2.Reused after alarm


(Brand:SHOWA)
 

Self-lubrication System
Function:
1. Automatic butter oil, interval time and frequency can be adjusted, reduce the workload of workers
2. Automatic lubrication protects the machine and extends the service life of the machine
 

 

PLC And Touch Screen
Function:
1. Adjust the machine parameters.
2. Can translate multiple languages.


(Brand:DELTA)

Electric Control Cabinet
Function:
1. European standard electronic components, more international, accessories easy to buy
2. You can use multiple automations and reserve ports for automatic Settings

(Brand:SChnei der Electric)

2. Manipulator---4/5 Axis Stamping Industrial Swing Arm Robot load

 

Independent manipulator is widely used for the automatic handling of large sheet metal parts stamping in multiple press lines with multiple process stamping dies. Mainly have the following features:

1. The use of dual servo drive, dual retractable arm suspension and the main Bar, X-axis, Z-axis can achieve synchronous

movement, move the work piece from one station to the next station, to improve the degree of automation;

2. The suction arm aluminum profile has a strip groove, and the arm can be adjusted according to the size of the work piece.

3. The material can be grabbed (single or combined) by vacuum chucks, electromagnets, vacuum jaws, etc.

4. The end is equipped with safety racks, sound and light alarm devices and other related safety measures;

5. Each robot arm is equipped with a sensor detection device (proximity sensor, vacuum detection)

6. The line body has dropping frame function, which is more suitable for the special process requirements in the stamping;

7. The line body can connect with roll feeders, sheet material stackers, and tapping machines, turning machines, riveters,

and other auxiliary equipment to achieve continuous production.

1. Highly flexible, multi-directional and multi angle for various stamping action.
2. Power off position memory avoiding the trouble of zero point reset,
3. Open programmable technology supporting motion trajectory programming.
4. Suitable for all types of stamping equipment on the market.
5. High stability and efficiency with speed of 15~20pcs/min.
6. Convenient installation,mass production can be achieved within 3 days after payment
7. Simple operation.
8. Service life 8-10 years

3. Feeding Platform
1. Fast and efficient, no need to fix, can be arbitrarily moved according to the requirements of the site, to achieve multi-site operation.
2. Smooth and efficient. The efficiency can reach 15 to 18 beats per minute.
3. Good economy: Security: Independent research and development of the program, drag teaching servo calibration mode to make the product more fast and efficient characteristics, switching mold can be completed in a few minutes.
4, Adopt famous brands at home and abroad and high-precision core accessories, the quality is stable and reliable, positioning error control in ±0.1mm from ow talure rate.

Company Profile

Besco Machine Tool Limited established at 1997, located at Dongying City, Shandong Province China, is a professional machine manufacturer, and our main product includes press brake, shearing machine, bending machine, power press, hydraulic press, duct manufacture machine and so on.
Our company annual manufacture value is above 80000000 RMB, in which more than 25000000 Yuan are for exporting. Our company has perfect after sales service system, and there are total 14 sales and after sale service agencies in different big cities, 26 technicians special for after sale service and machine maintenance. At oversea market, our company is going to establish departments at European and Middle Asia to enlarge our service area.
All the times we put the machine quality at the first position, focusing on the machine development and update, which keep our company with a fast development speed and getting good reputation from customers. Our long-term cooperation company include: Foxconn, NK car, China Aluminum Group, Fangyuan Group, Tianrun Crankshaft, Konka, etc. Our company makes satisfying the customers as our target, and we hope to create the best future with old and new customers.


We are currently reviewing our product packaging from the angles of waste-reduction and resource-saving. We are also working on improving transportation efficiency from the design phase of product development.
1.Our wooden case is after fumigation treatment. Needn't timber inspection, saving shipping time.
2.All the spare parts of the machine were covered by the some soft materials mainly using pearl wool.
3.The outmost is wooden case with fixed formwork.
4.The bottom of the wooden case has firm iron jack, convenient to handing and transport.
 

After Sales Service

1.We provide 24 hours on-line service    

Can contact us by MSN, Skype, Email and Telephone at any timeOur factory also will make DVD to show the operation steps for the
customer.
2.We can send the component by DHL, TNT freely

Our guarantee time is two years, if any component is damaged during guarantee time
3.Our factory can send our engineer to the customer's factory install, commission and training freely

The customer provide the double trip tickets, food and accommodation for our engineer. The customer also can send the engineer to
our factory to learn the operation and maintains freely.

 

FAQ

1.Can you supply the relevant documentation?  
Yes, we can provide most documentation including Certificates of Analysis /Conformance;     Insurance;     Origin, and other export documents where required. 
2.What kinds of payment methods do you accept? 
You can make the payment to our bank account, Western Union or PayPal:30% deposit in advance, 70% balance before delivery  
3.Guaranty covers? 
Main parts of the machine , wearing parts not included .PARTS DELIVERY.    Within 5 days by DHL / Fexed . 
4.About our after-sale service:
Customer service 24 hours online, you can send technicians to your country to repair the machine.      Buyer shall bear all costs including visa, round trip airfare and suitable accommodation and buyer shall pay usd 100 / day salary. 
5.How to replace machine parts?
Parts adopt international brands, good quality, no need to replace within 3-5 years, convenient to buy suitable parts locally.
6.Installation&Commissioning:
Usually solved by video conference, if necessary, can be dispatched to the door installation debugging and maintenance of technical personnel.